Program Overview
This intensive 5-weekend program covers 10 structured modules on Risk-Based Inspection (RBI), combining fundamental concepts with practical implementation aligned to API 580 standards. Participants will progress from core risk and inspection principles to advanced methodologies, including Probability of Failure (POF), Consequence of Failure (COF), and inspection optimization techniques used in real-world oil & gas and process industries.
The program bridges theory and practical application, enabling participants to confidently support asset integrity management and risk-based decision-making.
Why Join This Program?
- Expert Instruction: Learn from Mr. Saravanan Ragothaman, a Senior QAQC Engineer with 20+ years of experience across Shell, ADNOC, and international offshore projects.
- Practical Mastery: Gain practical knowledge in evaluating Probability of Failure (POF) and Consequence of Failure (COF).
- Industry Tools: Learn methodologies used in top-tier oil, gas, and petrochemical facilities to optimize safety and reduce costs.
- Flexible Learning: Live online sessions via Microsoft Teams with private access to all recorded sessions for review.
Who Should Attend?
- Asset Integrity Engineers
- QAQC & Inspection Professionals
- Maintenance & Reliability Managers
- Process Safety Engineers
Training Modules
Module 1 – RBI Fundamentals & API 580 Basics
- Bench Mark Quiz
- Introduction to RBI
- Introduction to API 580
- Scope & Applications
- Important Definitions
- Basic Risk Assessment Concepts
Module 2 – Risk Concepts & RBI Introduction
- Risk Management & Risk Reduction
- Evolution of Inspection Interval & Due Dates
- Overview of Risk Analysis
- Inspection Optimization
- Relative Risk vs Absolute Risk
- Key Elements of RBI Program
- Consequence & Probability for RBI
- Types of RBI Assessment
Module 3 – RBI Concepts & Applications
- Precision vs Accuracy
- Understanding how RBI helps manage operating risk
- Management of Risk
- Relationship with other Risk-Based & Safety Initiatives
- Jurisdictional Requirements
Module 4 – RBI Planning & Implementation
- Planning the RBI Assessment
- Getting Started
- Establishing Objectives & Goals
- Initial Screening
- Establishing Operating Boundaries
- Selecting Type of RBI
- Estimating Resources & Time Required
Module 5 – Data Collection & Damage Mechanisms
- RBI Data Needs
- Data Quality
- Codes & Standards
- Sources of Site-specific Data
- Damage Mechanisms
- Failure Modes
- Accumulated Damage
Module 6 – Probability of Failure (POF)
- Assessing Probability of Failure
- Unit Measure of Probability Analysis
- Types of Probability Analysis
- Determination of POF
- Case Studies & Discussion on POF
Module 7 – Consequence of Failure (COF)
- Assessing Consequence of Failure
- Types of Consequence Analysis
- Unit Measure of Consequence Analysis
- Consequence Effect Categories
- Determination of Consequence
Module 8 – Risk Determination & Management
- Risk Determination, Assessment & Management
- Determination of Risk
- Risk Management Decisions & Acceptable Risk Levels
- Risk Presentation
- Risk Management
Module 9 – Inspection Planning & Risk Control
- Managing Risk by Reducing Uncertainty through Inspection
- Identifying Risk Management Opportunities
- Establishing Inspection Strategy based on Risk Assessment
- Managing Risk with Inspection Activities
- Managing Inspection Costs
- Assessing Inspection Results & Corrective Actions
- Achieving Lowest Life Cycle Cost
- Other Risk Management Activities
Module 10 – RBI Implementation, Reassessment & Documentation
- RBI Reassessments
- Why & When to Conduct Reassessment
- Team Approach
- Roles & Responsibilities
- Training & Qualifications
- RBI Documentation & Record Keeping
- Summary of RBI Pitfalls
Our Trainer
Mr. Saravanan Ragothaman is a Senior QAQC Engineer with 20+ years of experience in oil & gas, petrochemical, and offshore industries. He holds API 510, 570, and 580 certifications, with expertise in RBI, damage mechanisms, pressure vessels, piping systems, and asset integrity.
He has worked on major international projects across Singapore, UAE, and Qatar with leading organizations like ADNOC and Shell, bringing strong practical knowledge in inspection planning, failure analysis, and safety-critical decision-making.
Schedule
| S. No | Date | Day | Description | Trainer | Time |
|---|---|---|---|---|---|
| 1 | 13-Jun-26 | Saturday | RBI Fundamentals & API 580 Basics | Saravanan Ragothaman | 10 am – 12 pm |
| 2 | 14-Jun-26 | Sunday | Risk Concepts & RBI Introduction | Saravanan Ragothaman | 10 am – 12 pm |
| 3 | 20-Jun-26 | Saturday | RBI Concepts & Applications | Saravanan Ragothaman | 10 am – 12 pm |
| 4 | 21-Jun-26 | Sunday | RBI Planning & Implementation | Saravanan Ragothaman | 10 am – 12 pm |
| 5 | 27-Jun-26 | Saturday | Data Collection & Damage Mechanisms | Saravanan Ragothaman | 10 am – 12 pm |
| 6 | 28-Jun-26 | Sunday | Probability of Failure (POF) | Saravanan Ragothaman | 10 am – 12 pm |
| 7 | 04-July-26 | Saturday | Consequence of Failure (COF) | Saravanan Ragothaman | 10 am – 12 pm |
| 8 | 05-July-26 | Sunday | Risk Determination & Management | Saravanan Ragothaman | 10 am – 12 pm |
| 9 | 11-July-26 | Saturday | Inspection Planning & Risk Control | Saravanan Ragothaman | 10 am – 12 pm |
| 10 | 12-July-26 | Sunday | RBI Implementation, Reassessment & Documentation | Saravanan Ragothaman | 10 am – 12 pm |
Terms & Conditions
- Non-Refundable Fee: Fees once paid are non-refundable under any circumstances.
- Certification: E-certificates will be provided to all participants upon successful completion.
- Mode of Delivery: The program will be conducted live online via Microsoft Teams. Private access will be provided to recorded sessions for enrolled participants.
- Certificate Eligibility: Participants must attend at least 80% of the sessions to be eligible for the certificate.
- Intellectual Property: All materials provided are for personal learning use only and must not be distributed or republished without prior permission.
Contact Us
Phone: 9025400629
Email: training@stepinengineering.com
Website: https://stepinengineering.com/